Cycloidal pinwheel reducer is a up-dated of innovative type transmissing machine made with K-H-V less teeth engagement and the cycloidal pin wheel clenching mechanism, which are trusted in drive and minimizing of textile and dying, foodstuff, mining and metallurgy, Essential oil and chemical Industry, project machinery etc, conveyors and cranes. various fields.
1. Equipment is constructed of high strength low carbon alloy metal by carburizing and quenching. The hardness of tooth surface can reach HRC58-62. CNC grinding technology is adopted for all with high precision, gears and good contact performance
2. high transmission efficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable operation and low noise;
4, compact structure, light weight, long service life and high bearing potential;
5. convenient to assemble, disassemble and check.
Operation specifications and precautions
1.High modularization design: various equip with various motor or other power type conveniently.Same machine type may equip with different power motor. It really is easy to understand the combination and
junction between every equipment type.
2.Transmission ratio: great division, wide scope. The combined equipment type may form large transmitting ratio, i.e. productivity very low rotary speed.
3.Form of unit installation: the position to be installed is not limited.
4.High strength, small: the box body is constructed of large strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and excellent grinding process, therefore the bearing capability of unitvolume is great.
5.Long life: Beneath the condition of appropriate type chosen (including choosing appropriate operation parameters)normal operation and maintenance, the life of main parts of speed reducer (except dressed in parts) shouldn’t be significantly less than 20000 hours. The putting on parts include lubricating essential oil seal, oil and bearing.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is definitely low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High swiftness ratio and efficiency
Single stage transmission can reach to 1 1:87 of speed-straight down ratio and the efficiency is definitely a lot more than 90%. If work with multi-speed travel the speed-down ratio is definitely bigger.
Being adapted epicyclic transmission theory, the input and end result shaft are in same axis middle, it is compact.
3. Smooth and stable run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is limited at the minimum content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be acquired.The structure is easy, but it can realize high reduction ratio unit.
2. Small gear clearance
The Get, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged at the same time, and there are two gears engaged with 180 degree symmetry. Therefore, the effect of tooth pitch mistake and cumulative tooth pitch mistake on the rotation precision is relatively average, which makes the position precision and rotation accuracy reach a very high level.
4. Less parts, easy installation
The three basic parts achieve a high deceleration ratio, and they are all on the same axis, therefore the kit is simple to install and simple to shape.
5. Small in size and light in weight
Compared with the prior gear device, the volume is 1/3, the pounds is 1/2, but can obtain the same torque ability and reduction ratio, achieving small lightweight.
6 High torque capacity
Flexible wheel materials USES special steel with large fatigue strength.Different from ordinary transmission unit, the number of teeth meshing makes up about on the subject of 30% of the full total quantity of teeth. Additionally, it is in call with the surface, so that the pressure borne by each gear is reduced and excessive torque ability can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the power loss caused by friction. Therefore, high lowering ratio may be accomplished while maintaining high effectiveness, and miniaturization of traveling motor could be realized.
8. Low noise
The apparatus meshing cycle swiftness is low, the transmission motion force balance, therefore the operation is quiet, and the vibration is very small.
◆Substantial speed ratio and high efficiency single-stage transmission can achieve a deceleration ratio of 1 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
◆Because planetary transmission theory is adopted, the insight shaft and result shaft are on the same axis line, to ensure that the machine model can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is much larger, and the mechanism of balancing machine parts would make the vibration and voice limited to a minimum.
◆Reliable use and extended service life since the main parts are constructed with great carbon chromium steel, substantial strength is definitely obtained by quenching (HRC58-62), and rolling friction is used in some transmission contacts, therefore the service life is prolonged.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is a great transmission has various advantages, versatile, and may be both positive and negative operation.
•Big ratio, and substantial efficiency Smooth operation,
• low noise The usage of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-steel after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically zero wear, durable.
• Compact structure,
• little size Because the utilization of a planetary transmitting, the source shaft and the productivity shaft on a single axis, which makes the model to obtain the smallest possible size.
• Reasonable design, easy repair, and breakdown easily install,
• minimal number of parts as well as basic lubrication, cycloid reducer trusted by the user.
(1)Size above PL/PF120(including)high torque products adopt essential double wall planet pinion carrier, precision and increase the output strength.
(2).Hoop clamp coupling have five connection methods suited to different application environments.
(3).Size over PL/PF120(incorporating)precision and high power integral inner gear housing, processed in one station,which eradicate the cumulative error and assembling error of split type.Eliminate casting process;adopt popular of forging process, that may reduce the blank material defects.
(4).The meshing equipment adopt shaving procedure after carburizing and quenching,which easier to make gear area smooth and high accuracy,decrease the temperature rising due to gear area gluing and friction.
This series worm-gear reducer was built after RV worm microreducer, that have a complete norm, wide speed for selection, and many mounting positions. Its functionality and mounting dime nsions conform the same sorts of foreign.
The mixture of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, compact structure, beautiful shape, radiate heat efficiently and low noise.
Very good sealing and adaptability.Its mixture with T equipment reducer and MB/MBN variator can meet all sorts of speed requirement.