Ever-Power has been designing and manufacturing reliable, powerful gearboxes for over twenty years. RW Series miniature correct angle gearboxes offer high torque ideals with suprisingly low backlash in extremely compact frames. Three equipment ratios are available to meet the requirements of your unique application.
Order the Ever-Power RW Series worm equipment box assembly you need, ask for a quote, or contact us for more information.
Worm Wheel Miniature Gearboxes
Our RW series miniature worm equipment box assembly may be little, but it’s hard enough to take care of demanding power transfer applications. Designed with machined light weight aluminum housings and hardened metal input and output gears, they’ll deliver a long time of reliable performance.
Obtainable in three standard result ratios and with two result shaft diameter options, it’s easy to find the Ever-Power right miniature gearbox to your requirements. Each RW model worm equipment package assembly provides proportionally high torque ideals (1.4 NM at 3,000 RPM) with very low backlash (maximum 2° backlash).
For full specs and Dimensional Parametric Search, see individual item listings.
The Ever-Power Advantage
High efficiency miniature right angle gearbox (up to 90% at 1,000 RPM)
Three gear ratios available: 5:1, 10:1, and 20:1
Extremely compact footprint: 1.5” x 1.5” x 1.08”
12.5 inch-lbs. output torque
Very low backlash (2° backlash optimum)
90° output angle
Maximum input speed: 3,000 RPM
Machined aluminum housing with hardened steel gears and oil-impregnated bronze bearings
Manufactured in the China
Mechanical drives take supplied torque and could increase or reduce that torque based on application. Also rate is increased or reduced in proportion index G – Equipment BOXES – on blue – smallto the speed reduction ratio. Ever-Power includes a full line of gearboxes and speed reducers, and the elements had a need to build them, in a wide variety of regular ratios and shaft choices and also custom designs.
Helical, bevel, and miter equipment boxes provide options of acceleration Worm Gear Box Assembly reducers or acceleration increasers, and may be driven in either path. All Ever-Power worm equipment speed reducers and right angle drives are produced for high performance in a large spectral range of applications. Typically worm gear boxes aren’t used as swiftness increasers. The instances are molded glass-filled materials making them extremely durable and resistant to corrosive conditions. They can be found in an array of ratios and are built with right hand or left hand worm gears. The output shafts may be solid or hollow, and load capability is unaffected by path and rotation.
Worm gear speed reducers are comprised of a screw (the worm) that drives a wheel (helical gear) or single enveloping wheel and so are used in mechanical applications which range from conveyors to exercise devices to robots.
Geneva mechanisms and assemblies are usually used to transform continuous rotary movement into intermittent rotary motion. The rotating drive wheel has a pin that reaches right into a slot of the powered wheel advancing it by one stage and a blocking disc that locks the powered wheel constantly in place between steps.
Compact design is among the key terms of the typical gearboxes of the BJ-Series. Further optimisation can be achieved through the use of adapted gearboxes or unique gearboxes.
Our worm gearboxes and actuators are really quiet. This is because of the very smooth working of the worm equipment combined with the usage of cast iron and high precision on element manufacturing and assembly. In connection with our precision gearboxes, we take extra treatment of any sound which can be interpreted as a murmur from the gear. Therefore the general noise degree of our gearbox is reduced to an absolute minimum.
On the worm gearbox the input shaft and output shaft are perpendicular to one another. This frequently proves to become a decisive advantage making the incorporation of the gearbox significantly simpler and more compact.The worm gearbox can be an angle gear. This is an advantage for incorporation into constructions.
Solid bearings in solid housing
The output shaft of the BJ worm gearbox is quite firmly embedded in the apparatus house and is ideal for immediate suspension for wheels, movable arms and other areas rather than needing to build a separate suspension.
For larger gear ratios,EP-Gear’s worm gearboxes will provide a self-locking impact, which in many situations can be used as brake or as extra security. Also spindle gearboxes with a trapezoidal spindle are self-locking, making them perfect for a wide selection of solutions.
The worm-gear reducer comprises of three main parts: housing, worm-gear and wheel.
The carcasses are made from GG-25 cast-iron, and are available for all types of gear-reducer. This make sure they are perform effectively under stressed conditions, vibrations or any type of setback that can’t be avoided during the assembly
The worm-gear is made from hardened and quench-hardened steel, with ground- on teeth sides, and the crowns manufactured from DIN (GZ-CuSn 12 Ni2) centricast bronze, melted on steel. Due to the mechanical work of the two parts having high quality, excellent performance and low noise levels have been achived.
The output shaft is hollow, though it can be done to adapt a good shaft.
The oil seals made of NITRILE BUTADIENE, according to DIN 3760, top quality bearings, an EPOXY- impregnated finish ( 2 components), and grey-coloured SINGLE LAYER ENAMEL finish ( 2 components) ( RAL 7672), supply the most competitive gear reducer on the market.
In the size 62 of the MF series, worm-gear reducers, the output hollow shaft of diameter 30 has been included, that substitutes to the output hollow shaft with diameter 25, from size 62. This variant has like reference size 63 and is born like answer to the demand of our costumers since, upon mounting higher bearings in the output, bears better axial loads that its analogous one in the MF-62 series. The rest of technical characteristic are similar to the its analogous in the size 62.
In order to set up a gear reducer and to make it happen efficiently, the next instructions must be taken into account:
It should be fixed on a set surface to avoid either vibrations or tensions.
If undistributed loads or continued start-ups are foreseen, it is suggested to insert compensating couplings, connectors, torque limiters etc…
If the apparatus reducer had to be painted, the essential oil seals must be covered to avoid them from drying and losing their seal.
The device work of the fittings setup in the output shafts require an ISO H7 or h6 margin for the hollow shaft.
It is wise to pay attention to this element when the gear reducer result shaft is driven instead of being a driver. Considering that among the features of this worm-equipment reducer may be the fact that cannot be axle-powered by the output shaft (irreversibility), it really is almost impossible to meet up total irreversibility conditions, because of external elements such as vibrations, etc. For this reason, when the application form needs total irreversibility, it really is advisable to make use of external brakes with enough power to avoid slipping.
It could be said that the circumstances under which irreversibility can occur are as follows:
• Efficiency < 0,55 (see table of specialized features).
This kind of gear reducer is provided with a permanent lubrication, so it will not need any kind of maintenance.
The lubrication of this gear reducer type is continuous and comes as standard, with high quality refined oil which includes antirust and antiwear products with Fe, Cu and alloy protectors which has level of quality CLP DIN 51517-3, FGZ level 12, AP GL-4, US 224, AGMA 250-04; for that reason its maintenance isn’t needed.
High reduction gear
Worm and wheel gear pairings provide large rate decrease ratios with only 1 gear pairing in a far more compact space in comparison to other styles of gears. You can expect up to maximum ratio of 100:1 with this products. Another advantage of the Worm and Wheel equipment pairings is the low level sound they produce. Some disadvantages will be the general low efficiency and the fact that they generate warmth.
Benefit of EP’s Worm Gears – “Chilly rolled Worm Gears”
1) The hardness of the helicoid surface area has been attained by function hardening when the frosty rolling was performed, providing Worm gears with better mechanical properties than machined worms because of reality that the metallic fibrous structure is not cut.
2) The top hardness after frosty rolling is increased by 1.2 to at least one 1.3 times when compared with the hardness of the original materials, and the hardness of the helicoid surface area increases to around HB240 to 260.
3) Cool rolled worms are ideal for miniature gear applications since this can be rotated smoothly without damaging the worm wheels crafted from POM or additional soft materials.
4) Due to the implementation of this cold rolling method, the helicoid surface area of EP-Worm (M0.5 to 2.0) comes out with a mirror like finish. Thus, EP-Precision Cool Rolled Worms give a smooth operation and long term durability.
Worm gears are made of a worm and a gear (sometimes known as a worm wheel), with non-parallel, nonintersecting shafts oriented 90 degrees to each other. The worm is analogous to a screw with a V-type thread, and the apparatus can be analogous to a spur gear. The worm is normally the traveling component, with the worm’s thread advancing the teeth of the gear.
Such as a ball screw, the worm in a worm gear might have an individual start or multiple starts – and therefore there are multiple threads, or helicies, on the worm. For a single-start worm, each full change (360 degrees) of the worm increases the equipment by one tooth. So a gear with 24 teeth provides a gear reduction of 24:1. For a multi-begin worm, the gear reduction equals the amount of teeth on the apparatus, divided by the amount of begins on the worm. (This is not the same as almost every other types of gears, where the gear reduction is certainly a function of the diameters of the two components.)
The meshing of the worm and the gear is a mixture of sliding and rolling actions, but sliding contact dominates at high reduction ratios. This sliding action causes friction and temperature, which limits the effectiveness of worm gears to 30 to 50 percent. In order to minimize friction (and therefore, warmth), the worm and equipment are made from dissimilar metals – for instance, the worm may be produced of hardened metal and the gear made of bronze or aluminum.
Although the sliding contact reduces efficiency, it provides extremely quiet operation. (The usage of dissimilar metals for the worm and equipment also plays a part in quiet procedure.) This makes worm gears ideal for use where noise should be minimized, such as for example in elevators. In addition, the use of a softer material for the gear implies that it could absorb shock loads, like those skilled in large equipment or crushing machines.
The primary advantage of worm gears is their ability to provide high reduction ratios and correspondingly high torque multiplication. They can also be utilized as swiftness reducers in low- to medium-quickness applications. And, because their decrease ratio is based on the number of gear teeth by itself, they are smaller sized than other styles of gears. Like fine-pitch lead screws, worm gears are usually self-locking, which makes them perfect for hoisting and lifting applications.
Worms & Worm Gears
EP Gear’s worms and worm gears provide a highly effective answer for power tranny applications requiring high-ratio swiftness reduction in a restricted space using correct angle (90°), non-intersecting shafts. When properly used, worms and worm gears supply the smoothest, quietest kind of gearing.
Because the efficiency of a worm gear drive depends on the business lead angle and quantity of starts on the worm – and because increased effectiveness is always an objective, the ratio ought to be kept only possible. To run properly, worms and worm gears used together will need to have the same diametral pitch and threads.
Our complete type of worms and worm gears could be ordered through the EP Gear Guaranteed Same Day time Shipment Plan for the fastest delivery possible.
90°, nonintersecting shaft applications solution highly specialized power tranny needs.
Our worm gears provide smoothest, quietest form of gearing.
They provide high-ratio speed reduction in minimal spaces.
Their efficiency is easily increased by lowering ratios.
With some ratios, there is level of resistance to back driving.
Offered from 48 DP to 3 DP
Stocked as single, dual and quad start configurations